Product Overview
The 60kW DC Fast EV Charger is a compact, floor-standing direct current charging station engineered for commercial fleet depots, highway service plazas, public parking facilities, and urban destination charging. Converting AC grid power into high-voltage DC (150VDC to 1000VDC), it delivers direct battery replenishment to electric passenger vehicles, light commercial trucks, and fleet transit vans. Dual-gun simultaneous output capability dynamically allocates power to minimize vehicle turnaround times.
Key Specifications
|
Parameter |
Specification |
|
Rated Output Power |
60 kW |
|
Input Voltage |
AC 380V ±15%, 3-phase, 50Hz / 60Hz |
|
Output Voltage Range |
150VDC – 1000VDC |
|
Max Output Current |
0 – 200A (Single gun), 100A per gun (Simultaneous output) |
|
Charging Interfaces |
CCS1 / CCS2, CHAdeMO (Optional), GB/T (Optional) |
|
Number of Connectors |
Dual connectors (CCS + CCS or CCS + CHAdeMO) |
|
Power Factor |
>= 0.99 |
|
Peak Efficiency |
>= 95.5% |
|
Display & User Interface |
7-inch TFT color LCD touchscreen, RFID card reader, ISO 15118 Plug & Charge |
|
Network Protocols |
OCPP 1.6J (Upgradeable to OCPP 2.0.1), 4G, Ethernet, Wi-Fi |
|
Enclosure Protection |
IP54 / IK10 vandalism-resistant steel casing |
|
Operating Temperature |
-30°C to +55°C (Power derating above 50°C) |
|
Cooling System |
Smart forced-air cooling with temperature-controlled fan speed |
|
Electrical Protections |
Over-voltage, under-voltage, overload, short-circuit, thermal cutoff, surge protection (SPD Type II) |
|
Dimensions (W x D x H) |
700mm x 600mm x 1650mm |
|
Weight |
Approx. 220 kg |
|
Certifications |
CE-LVD, CE-EMC, ISO9001 factory manufacturing compliance |
Key Product Characteristics
Constant Power Output Architecture: Delivers full 60kW output across a wide voltage window (300VDC–1000VDC), accommodating diverse battery architectures of 400V and 800V electric vehicles without output power throttling.
High-Frequency Modular Power Modules: Built with hot-swappable rectifier modules featuring resonant soft-switching topology, achieving a peak conversion efficiency of 95.5% to minimize energy dissipation during high-load operation.
Active Thermal and Environmental Defense: The internal layout isolates the airflow channel for power electronics from the control circuitry. Sealed PCB coatings resist salt-mist corrosion, humidity, and airborne particulate ingress in harsh coastal or industrial environments.
Dynamic Power Allocation: Dual-port configuration intelligently splits current based on real-time vehicle BMS demand states (e.g., 60kW/0kW, 30kW/30kW), maximizing asset utilization during peak hours.
System Architecture & Hardware Components
Power Conversion Subsystem: Multiple parallel-connected high-efficiency rectifier modules controlled by an integrated DSP main controller.
Control & Metering Unit: MID-compliant smart energy meter, embedded Linux industrial control board, and hardware isolation layers for safe data logging.
User Authorization & Billing Interface: Supports RFID (Mifare / ISO 14443A), credit card payment terminal integration, and mobile app-based QR code scanning via OCPP cloud backends.
Safety & Cable Management: Retractable cable management holsters, liquid-leakage detection (for liquid-cooled options), emergency stop mushroom push-button, and insulation monitoring device (IMD) for continuous ground-fault protection.
Applications
Commercial Fleet Depots: Overnight or opportunistic daytime rapid charging for commercial delivery vans, municipal utility fleets, and ride-hailing services.
Highway Service Stations: En-route rapid charging infrastructure requiring high reliability, continuous thermal endurance, and minimal footprint.
Retail & Destination Parking: Shopping centers, corporate campuses, and hospitality hubs looking to offer fast dwell-time top-ups for visitors and employees.
Public Charging Hubs: Municipal curb-side and standalone charging plazas requiring robust, unattended operation and remote monitoring.
Compatibility & Integration
Vehicle Protocol Compliance: Fully complies with IEC 61851-1, IEC 61851-23, SAE J1772, and DIN SPEC 70121 / ISO 15118 standards, ensuring seamless handshake and EV/EVSE communication with global EV models.
Back-Office Integration: Native OCPP 1.6J JSON protocol integration connects directly with third-party charge point management systems (CPMS) for remote diagnostics, firmware over-the-air (OTA) updates, tariff management, and load balancing.
Grid Interface: Standard 3-phase 380V grid connection compatibility with built-in phase imbalance protection and grid-frequency tolerance monitoring.
Supply & Customization Options
OEM / ODM Branding: Custom sheet metal paint finishes, front-panel tempered glass branding silkscreen, and localized boot-screen UI graphics available for volume orders.
Connector Configurations: Flexible pairing of dual CCS2, CCS1 + CHAdeMO, or customized cable lengths (standard 5 meters, optional 7 meters with spring balancers).
Payment Integration: Pre-configured mounting brackets and communication ports for third-party POS payment terminals (Nayax, Ingenico, etc.).
Supply Chain & Delivery: Backed by automated sheet-metal fabrication lines, automated PCB surface-mount technology (SMT), and rigorous aging test chambers. Standard production lead times range from 30 to 45 days depending on customization specifications.
Quality / Testing & After-Sales Service
Rigorous Quality Management: Manufacturing facilities operate under strict ISO9001 quality management systems, ensuring traceability from incoming raw components to final assembly.
Factory Burn-In & Aging Tests: Every assembled charging station undergoes a mandatory 4-hour full-load burn-in test at elevated ambient temperatures (45°C) to screen out infant mortality failures in power semiconductors.
Electrical & Safety Verification: Automated test benches validate dielectric withstand voltage (Hi-Pot), earth continuity, insulation resistance, ripple current limits, and emergency trip response times before packaging.
Warranty & Technical Support: Covered by a 24-month standard warranty from the date of delivery. Modular internal power rectifiers are engineered for plug-and-play field replacement, backed by a global technical support team offering remote diagnostics and rapid spare parts dispatch.
FAQ
Q: Can the 60kW charger dynamically split power between two vehicles simultaneously?
A: Yes. When two vehicles are plugged in, the internal controller dynamically divides the total 60kW capacity according to the real-time voltage and current requests sent by each vehicle's BMS.
Q: What is the exact conversion efficiency of the power modules?
A: The rectifier modules achieve a peak conversion efficiency of >= 95.5%, reducing standby and operational power losses.
Q: Is the charger compatible with local back-office billing software?
A: Yes. The charger uses standard OCPP 1.6J open protocols, allowing integration with any standard-compliant cloud-based CPMS platform.
Q: What protection level does the outdoor enclosure provide?
A: The cabinet is rated at IP54 for dust and water ingress protection and IK10 for mechanical impact resistance, designed for outdoor environments across a temperature range of -30°C to +55°C.
Q: What is the standard warranty and spare parts availability?
A: Standard warranty covers 24 months from delivery, with modular internal power rectifiers designed for rapid plug-and-play field replacement to minimize downtime.
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